FRP Pipe/FRP Tank/Filament Winding Machine/Electrolytic Cell/FRP Grating Machine/FRP Pultrusion Machine
1.Vinyl ester resin monolithic casting electrolytic cells
Electrolytic cells are designed, built and installed to satisfy the most stringent requirements requested by tankhouse operators worldwide. In most cases their main request is to guarantee full operating availability throughout the plant's lifespan, maximizing production of high-purity metal (copper, zinc, nickel, cobalt, lead or other nonferrous metals) with absolute safety for people and the environment. Additionally, cells must accommodate changes for continuous improvement of the electrolytic process, integrating efficiently with upgrades of complementary equipment such as anodes, cathodes, cap, boards, overhead crane electrolyte agitation systems, acid mist control devices, thermal insulation among many others.
2. Structure
Electrolytic cells are cast monolithically based on a patented, three-layer composite material system:
The Internal layer is a monolithic tank made with multiple layers of fiber-reinforced vinyl ester resin (FRP) complying with chemical barrier international norms that assure long-term impermeability and corrosion resistance.
The Intermediate layer is the structural core made with polymer Concrete, with a patented formulation to achieve a low coefficient of thermal expansion, providing long-term structural integrity with low thermally-induced stresses
The External layer is a standard seal layer of FRP that further protects the structural core from electrolyte splashes and spills. Optionally,this external seal may be specified with multi-layered oriented fiber reinforcements to guarantee trouble-free operation in unusually extreme operating environments.
1. Main advantages: 1.Minimum stress concentration 2.Lower thermal stress 3.Less materials, little volume (light) 4.Uncomplex civil construction (support frame) 5.Less clean water and clean time 2. Features of Vinyl Resin Polymer Concrete Cell -Long service life -High strength, high current efficiency -Short reparement time nd simple repairment operation -Less land covers& less investment on shed and support beam -Maintenance free to imrove better service efficiency -Godd precision on dimensions, easy to install and alignment -Excellent corrosion resistant(Acid, alkali resistant) -High temperature resistant, impact resistant -Good performace on insulation -Low shrinkable rate -Good castable performance